Predictive Simulation

See 4 hours ahead.

Twynvex runs your process model forward in time — using live sensor data as the starting point. The result is a 2 to 6 hour forecast of yield, energy, and quality outcomes, updated every 15 seconds as new sensor data arrives.

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Abstract data visualization showing a forecasting horizon with confidence band for process yield
Methodology

How the prediction is generated.

Monte Carlo Ensemble

We propagate uncertainty through the physics model using a Monte Carlo ensemble of runs, sampling from measured parameter distributions to produce a confidence band around the central forecast.

Sensitivity Envelope

The system computes a sensitivity matrix showing how much each key process parameter contributes to forecast variance. This tells operators exactly which variable to watch most closely.

Outcome-Linked Alerts

Alerts fire when the predicted outcome — not a raw sensor value — crosses a threshold. This eliminates alarm fatigue from thresholds that trigger on normal operating variance.

Alert Configuration

Alerts tied to what matters — outcomes, not raw signals.

Configure thresholds against predicted yield deviation, not individual sensor values. A DCS operator can set an alert to fire if the 4-hour yield forecast drops below 91.5% — independent of which sensor combination caused it.

Industrial dashboard showing alert configuration panel with threshold settings against predicted outcomes

Set up your first predictive alert in week one.

Our onboarding process gets you from sensor connection to a live prediction within one week. The first alert is usually yield or energy consumption — whichever the plant manager cares about most.